FlowCon Energy FIT System

Size

50/65/80 (2-2 1/2-3) mm – 200/250 (8-10) mm


Pressure Rating
DN50-250 / 2”-10”


Type
Energy-Saving Pressure Independent Temperature Control System

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FlowCon PICV valve

  • Static pressure: 4000 kPa / 580 psi
  • Ambient temperature: -10°C to +50°C / +14°F to +122°F
  • Media temperature: -20°C to +120°C / -4°F to +248°F
  • Material:

    • Housing and covers: Ductile iron ASTM A395 Grade 60-40-18
    • Metal components (internal): Stainless steel
    • Stem seal and O-rings: EPDM
    • Diaphragm: Hydrogenated acrylonitrile-butadiene-rubber
  • Stroke: 2160° (FIT6: 3600°)
  • Maximum close off pressure: 800 kPa / 116 psi
  • Maximum operational $\Delta$P: 800 kPaD / 116 psid
  • Maximum allowable operating pressure: 1600 kPaD / 232 psid
  • Control characteristic: Linear flow
  • Control range: 1:800 / IEC 60534
  • Rangeability: >100:1
  • Turn down ratio: 228:1
  • Shut-off leakage: ANSI / FCI 70-2 2006 / IEC 60534-4 – Class IV
  • Flow rate range: 1.48-76.8 l/sec / 23.4-1220 GPM
  • End connection: Universal flange connections which can be used with both ISO and ANSI flanges. Mounting kits are not supplied by FlowCon
  • Housing taps: 1/4″ ISO

FlowCon PICV actuators

  • FlowCon SM.0.0.0.3 (standard)¹

  • FlowCon SM.0.0.0.4 (standard failsafe)¹

  • FlowCon SM.0.0.0.6 (BACnet failsafe)¹

  • Supply voltage: 22-26V AC, 50/60 Hz or 22-26V DC

  • Type: Electrical, Bi-directional synchronous motor

  • Power consumption:

    • SM.0.0.0.3: 2.0VA standby / 5.0VA operating / 12VA max.

    • SM.0.0.0.4/6: 3.5VA standby / 5.0VA operating / 12VA max.

  • Control signal: 2-10V DC

  • Resolution: 1:800 (2-10V)

  • Feedback: 2-10V DC

  • Control mode: Linear flow

  • Failsafe function:

    • SM.0.0.0.3: Fail in place

    • SM.0.0.0.4/6: Optional open or close (set on actuator)

  • Manual override: Yes

  • Position indicator: Yes, through the actuator

  • Operation time:

    • FIT.3-5: 190 sec (from closed to fully open valve)

    • FIT.6: 317 sec (from closed to fully open valve)

  • Ambient temperature: -10°C to +50°C / +14°F to +122°F

  • Humidity rating: 5..95% rH, no condensation

     
  • Housing material: UL94 V0-rated plastic

  • Protection: IP54 including upside-down mounting

  • CE conformity: EN 60730, class II

  • Programming: Programming of all settings on interface with buttons and display or via BACnet

  • Cable:

    • Fixed, 5 wires x 0.75 mm² / AWG18 halogen free, 1 meter / 3 ft

    • Additional for BACnet versions: Fixed, 3 wires x 0.75 mm² / AWG18 halogen free, 1 meter / 3 ft

  • Calibration: Automatic at startup

  • Valve-actuator coupling: Easy snap coupling

  • Protocol: BACnet MS/TP

  • Interface: EIA-485 / RS-485

  • Device profile: BACnet Application Specific Controller (B-ASC) type server

  • Baud rates support: 9600, 19200, 38400 and 76800

  • Services (BIBBS) supported: DS-RP-B, DS-WP-B, DM-DDB-B, DM-DOB-B and DM-DCC-B

  • Participants: Up to 32 recommended, max. 127 participants

Note 1: FlowCon warranty is voided using other actuators than supplied or recommended by FlowCon International.

FlowCon Intelligent Interface

  • Supply voltage: 24V AC/DC

  • Power consumption: 4W

  • Cable (3 groups):

    • Group 1:

      • Fixed, 1 wire with quick-connector, 3 meter / 9 ft (T1)

      • Fixed, 1 wire with quick-connector, 1 meter / 3 ft (T2)

      • Fixed, 3 wires, 0.6 meter / 2 ft (analogue actuator communication)

    • Group 2:

      • Fixed, 2 wires, 0.6 meter / 2 ft (power and ground)

      • Fixed, 3 wires, 0.6 meter / 2 ft (BACnet BMS communication)

    • Group 3:

      • Fixed, 1 wire with quick-connector, 1 meter / 3 ft (P1)

      • Fixed, 1 wire with quick-connector, 1 meter / 3 ft (P2)

      • Fixed, 3 wires, 0.6 meter / 2 ft (BACnet actuator communication)

  • Communication standard: RS485

  • Control signal: 2-10V DC

  • Output signal: 2-10V DC

  • Humidity rating: 5..95% rH, no condensation

  • Protection: IP54 including upside-down mounting

  • Housing material: UL94 V0-rated plastic

  • CE conformity: Yes

  • Protocol: BACnet MS/TP

  • Interface: EIA-485 / RS-485

  • Device profile: BACnet Application Specific Controller (B-ASC) type server

  • Baud rates supported: 9600, 19200, 38400, 57600, 76800 and 115200

  • Services (BIBBS) supported: DS-RP-B, DS-WP-B, DM-DDB-B, DM-DOB-B, DM-DCC-B, DS-RPM-B and DM-RD-B

  • Participants: Up to 32 recommended, max. 127 participants

  • Load: 1/8 unit load

Temperature sensors (T1 and T2)

  • Supply voltage: N/A

  • Cable: No cable, but with quick-connector

  • Signal output: Resistive

  • Media temperature: -20°C to +120°C / -4°F to +248°F

  • Working pressure: 40 bar / 580 psi

  • Housing material: 304 stainless steel

  • Protection: IP65

  • Probe length:

    • DN50-80 / 2”-3”: 12.7 mm / 0.5 in

    • DN80-250 / 3”-10”: 84.7 mm / 3.3 in (use of sensor pocket is recommended)

  • Probe diameter: 6 mm / 0.236 in

  • CE conformity: Yes

  • Connection: 1/4” ISO

  • Performance data:

    • Sensor type: PT1000

    • Accuracy: 0.5% FS (Full Scale)

    • Linearity: ±0.5% FS (Full Scale)

    • Long time stability: 0.1% FS (Full Scale)

    • Response time: at 50°C (122°F): 2.3 sec / at 90°C (194°F): 5.4 sec

Pressure sensors (P1 and P2)

  • Supply voltage: 12V DC

  • Cable: No cable, but with quick-connector

  • Output: 4-20mA

  • Media temperature: -10°C to +85°C / 14°F to +185°F

  • Pressure range: 0-25 bar / 0-360 psi²

  • Housing material: 304 stainless steel

  • Protection: IP65

  • CE conformity: Yes

  • Connection: 1/4” ISO

  • Performance data:

    • Accuracy: ±1.5% FS (Full Scale) (tolerances can be software compensated in the FlowCon Intelligent Interface)

    • Stability: 0.5% FS (Full Scale) ±0.05%

    • Thermal effect on zero: ±0.1% FS (Full Scale)

    • Thermal effect on span: ±0.05% FS (Full Scale)

    • Electronic proof: Short circuit protection

    • Response time: <20 msec (20 sec mean value calculated in the FlowCon Intelligent Interface)

Note 2: Calibrated at factory at 24V DC

The FlowCon Energy FIT System measures energy usage while monitoring performance to adjust the PICV to optimize chiller performance. The PICV maintains the correct flow despite pressure changes and guarantees that flow and actuator position only change when demand requirements change or water ΔT is outside of specification.

 The FlowCon FIT is fully customizable and allows selection of components that work best to optimize the applica tion’s unique energy goals. It consists of a FIT Intelligent Interface and a SM actuator. The FIT Interface has control logics based on sensor inputs and feedback from the actuator. The sensors used for the FIT System are two PT1000 temperature sensors and two 25 bar pressure sensors measuring relative to atmospheric pressure. The tempera ture sensors provide the FlowCon FIT with measurements of up- and downstream temperature, and the pressure sensors measure the ΔP across the PICV allowing the BMS to reduce system pressure to save pump energy when pressure drop is higher than the PICV’s requirements.

When the FIT System is set up with pressure and temperature sensors, inlet- and outlet temperatures, static and differential pressures, flow rate and BTU will be readable in the Building Management System through the BAC net objects. Also, the control objects can be controlled through the BACnet interface. For full detailed information, please see FlowCon FIT BACnet PICS.

 If combined, a BACnet compatible SM actuator and the FIT Intelligent Interface will give you access to remote pro gramming of the SM actuator via BACnet. Furthermore, notifications from the SM actuator are routed through the FIT to the BMS system for remote monitoring. In addition, the BACnet compatible SM actuator will show a variety of information incl. sensor data in its display for local access.

There are 3 main control modes for the FIT module: direct ΔT Control, direct Comfort Control, and Smart Control. ΔT Control adjusts the flow through the valve with the aim of maintaining a set design ΔT in the hydraulic system. Comfort Control allows you to adjust the control signal of the actuator directly and thereby control water flow rate like a standard control valve. And Smart Control uses a dual layer control characteristic. The main control is changing the flow to optimize the room temperature relative to the room temperature target. When the room temperature is within the accepted range, the ΔT control is activated to optimize the water ΔT.

Finally, the FlowCon Energy FIT System has local Bluetooth® access in immediate vicinity of the FIT Interface that can be used through the FlowCon App. The FlowCon Intelligent Interface calculates the BTU and displays the data via Bluetooth® on an Android or iPhone mobile device. In the FlowCon App you may connect to the FIT System by tapping “Connection” and “Search” for FlowCon systems around. Follow the steps in the App menu and press “Add”. This way, you can monitor T1, T2, ΔT, P1, P2, ΔP, Flow, BTU and ΔT target.